 
目 錄
*: 計數(shù)器功能,工作環(huán)境以及機(jī)器規(guī)格------------------- 一
*: 計數(shù)器薄膜面板功能以及操作說明---------------------- 二
*: 計數(shù)器操作方法------------------------------------------ 三
*: 使用注意事項-------------------------------------------- 四
*: 適用范圍-------------------------------------------------- 五

一. 功能:
1:本機(jī)為全自動電子元件計數(shù)器,具有操作方便,精準(zhǔn)快速的功能,取代人工計數(shù),提高工作效率。
2:適用于SMT料帶式電子元件計數(shù),給工作人員的點料,發(fā)料,領(lǐng)料都帶來很大的方便。
3:工作人員可根據(jù)所需計數(shù)的元件數(shù)量,料帶上兩相鄰元件的中心間距作適當(dāng)?shù)脑O(shè)定。
二 工作環(huán)境:
電源 (Power) AC220V 50Hz/ AC110V 60Hz
消耗功率:15W
三 主要規(guī)格和技術(shù)參數(shù)
計數(shù)范圍(Counter Range -99999~99999
噪音等級(Noise rank) < 65分貝
重量(Weight) 10kg
外型尺寸 (Dimension)(mm) (L)450 * (W)270 * (H)220mm
3.2外形結(jié)構(gòu)圖

四 薄膜面板功能以及操作說明:

0~9-----數(shù)字符號鍵:每鍵具有該鍵上數(shù)字功能。
SPEED +------速度增加按紐:按此按紐可以向上調(diào)節(jié)速度,速度最高為9級。
SPEED - ------速度減小按紐: 按此按紐可以向下調(diào)節(jié)速度,速度最低為1級。
同時顯示屏上有對應(yīng)的速度顯示,SP代表速度,SP下方的數(shù)字代表對應(yīng)的速度。
PITCH↑(間距)----電子元件間距向上調(diào)節(jié)鍵:可根據(jù)料帶上兩相鄰元件的中心間距來進(jìn)行設(shè)置。
具體設(shè)置方法如下:任何SMD盤裝料帶的下方都有導(dǎo)向孔,并且任何SMD盤裝料帶的兩個相鄰的導(dǎo)向孔之間的距離都是4mm,我們的PITCH的數(shù)目的單位都是mm,可以設(shè)置的數(shù)目如下:2,4,8,12,16,20,24,28,32,36,40,44,48,52,56。該數(shù)字代表的意義是兩個相鄰的元件之間的中心距離是多少mm,從元件與導(dǎo)向孔之間的對應(yīng)關(guān)系我們就可以得知該料帶的PITCH數(shù)字應(yīng)該設(shè)置為多少。比如一般0805的電阻:一個元件的下方對應(yīng)一個導(dǎo)向孔,因為導(dǎo)向孔與孔之間的距離是4mm,所以兩個0805的電阻中心間距也是4mm,這時PITCH數(shù)目應(yīng)該設(shè)置成4,如果一個元件的下方對應(yīng)2個導(dǎo)向孔,則PITCH應(yīng)該設(shè)置成8,同樣的道理,如果一個導(dǎo)向孔的上方對應(yīng)有兩個元件(如0402的電阻),則PITCH應(yīng)該設(shè)置成2,依次類推可以得知其它間距的設(shè)置原理。
PITCH↓(間距)----電子元件間距向下調(diào)節(jié)鍵。
CLEAR(清零)------刪除鍵:刪除液晶顯示屏當(dāng)前所顯示的數(shù)據(jù)。(注:在AUTO狀態(tài)下,所刪除的是COUNT下的數(shù)字,在MANL狀態(tài)下刪除的是SET下的數(shù)字)。
LOSS(測漏)-----漏件設(shè)置鍵(測漏型)。
MANL/AUTO(手動/自動)------MANL為設(shè)定元件數(shù)量方式,AUTO為計數(shù)元件總數(shù)方式。
TIME(時間)-------時間設(shè)置鍵:按此鍵進(jìn)入時間設(shè)置狀態(tài)后可依次輸入年份,月份,日期,小時,分鐘(年份為四碼,其余為二碼),輸入后需按一次確認(rèn)鍵才有效。
REWINDING(反轉(zhuǎn))-----馬達(dá)反轉(zhuǎn)鍵:按此鍵馬達(dá)反向轉(zhuǎn)動。
STOP(停止)---------停止鍵:按此鍵停止計數(shù)器。
START(正轉(zhuǎn))---------馬達(dá)正轉(zhuǎn)鍵,按此鍵馬達(dá)正向轉(zhuǎn)動。
五 操作方法:
1:計數(shù)器連接AC220V的電源后,液晶顯示屏?xí)@示COUNT,PITCH,SET等數(shù)據(jù)。
2:根據(jù)所要計數(shù)的料帶兩相鄰電子元件的中心間距選擇好PITCH的參數(shù)。
3:將要計數(shù)的電子元件料盤安裝在左側(cè)的料盤支架上,同時將空料盤固定在右側(cè)的料盤支架上。
4:使料帶從導(dǎo)輪下方通過并使料帶輸送孔與計數(shù)器齒輪密合,將料帶第一顆元件前端的部分固定在空料盤上(一般料帶前端10~30CM沒裝元件)然后讓第一個元件前沿分隔栓對準(zhǔn)計數(shù)器紅色箭頭中央線并按刪除鍵使液晶顯示屏數(shù)字歸零,然后開始計數(shù),計數(shù)分為自動方式(ATUO)和手動方式(MANL)。
5:
a.若在AUTO(自動)狀態(tài)下(此時顯示屏上SET下方?jīng)]有數(shù)據(jù))即可按“START”
鍵開始計數(shù)。
b.計數(shù)完畢可按“PRINTER”鍵,將由條碼打印機(jī)打印出正確的元件數(shù)量以及所設(shè)置的字符或日期。
6:
a.若在MANL(手動)狀態(tài)下計數(shù)(此時顯示屏SET下方會顯示00000狀態(tài))請設(shè)定需計數(shù)的元件數(shù)量。
b.然后重復(fù)第4個步驟的動作。
c.按“START”鍵開始計數(shù),當(dāng)元件數(shù)量超過所設(shè)置的計數(shù)數(shù)量時,機(jī)器會停止(但由于馬達(dá)的慣性,料盤將在馬達(dá)剎車稍許后停止)。
d.若因慣性而使元件數(shù)量超過時,可以手動將左側(cè)料盤逆時鐘旋轉(zhuǎn)到所需的數(shù)量為止。
六 使用注意事項:
1:不要將機(jī)器放在潮濕,高溫的地方,要保持機(jī)器表面清潔。
2:搬拿機(jī)器要小心,機(jī)器工作處要平穩(wěn),干凈。
3:裝料帶時,工作人員應(yīng)將料帶輸送孔對準(zhǔn)計數(shù)器齒輪,以免計數(shù)器工作時傷及料帶,同時要檢查料帶是否已固定好。
4:使用機(jī)器時,工作人員須以手動方式判斷料帶上的元件是否計數(shù)到最后一顆,若計數(shù)到最后一顆時請按“STOP”鍵停止計數(shù),但由于慣性料帶會隨馬達(dá)的轉(zhuǎn)動而右移少許,此時,應(yīng)將料帶向左拉到最后一顆元件,顯示屏所顯示的COUNT數(shù)即為料帶計數(shù)元件的總數(shù),工作人員可按“PRINTER”鍵將此數(shù)量打印出來。如要料帶返回左盤,可按“REWINDING”。
5:在MANL狀態(tài)下計數(shù),機(jī)器每計數(shù)完成所設(shè)定數(shù)量時都會自動停止工作,再計數(shù)時最后的總數(shù)量是疊加的。
6:工作人員若在計數(shù)過程中按“STOP”鍵,顯示屏將會顯示停止之前所計數(shù)的元件的數(shù)量,此時,只需按“START”鍵,計數(shù)器便會繼續(xù)工作或按“REWINDING”鍵將料帶返回。
7:在計數(shù)過程中,若右邊料帶松動,將會使馬達(dá)停止轉(zhuǎn)動。此時,工作人員應(yīng)先按“STOP”鍵停止工作,將其固定好,然后按“START”鍵使計數(shù)器繼續(xù)工作。
8:機(jī)器工作時務(wù)必要消除靜電,即給FG孔安上接地裝置。
9:機(jī)器不工作時要及時將電源關(guān)掉。
10:計數(shù)完畢后,按下電源開關(guān)關(guān)閉機(jī)器電源。
七 本機(jī)適用范圍:
料帶式貼片類電子元件(電阻,電容,IC等)
料帶寬度:65(MAX)
料盤直徑:400(MAX)
料帶元件間距2,4,8,12,16,20,24,28,32,36,40,44,48,52,56單位均為毫米。
SMD parts counter instruction

Catalog
1. Function of counter, work environment and specification…(one)
2. Function and operate instruction of the film panel……………(two)
3. Operate method of the counter……………………………………(three)
4. Matter needing attention for using…………………………………(four)
5. Applied extension…………………………………………………………(five)
Function:
1. Full-automatic electronic device counter with convenient, accurate and quick function which have promote heavily work efficiency and work equality based on artificial counter.
2. Adapting to ... provide workers with ...
3. Workers could set the distance between centers of two neighbor device according to mounts of devices to be counted.
4. The numbers of electronic devices date and company name (only English) could be printed out for next use.
* Work Environment
Work source: AC110V~220V50HZ
Power: about 15W
Numbers could be Counted: 1~100000 units
*Counter Specification
Shape Dimension: (L)450 * (W)270 * (H)220mm
Weight: 10Kg
*Film Panel Function and Operating Instruction
~‰-----character key: each key has not only the function of the number on it but also has the function of all characters under the number.
SPEED + ----- speed add key , This model do not have this feature
SPEED - ----- speed sub key , This model do not have this feature
PITCH-----pitch setting key: you can set the distance between two adjoining components on the
CLEAR-----delete key: delete the data on the current LCD screen. (notice: if under AUTO condition, number below COUNT will be deleted, if under MANL condition, number below SET will be deleted.)
LOSS----- setting key (counter model)
MANL/AUTO----- MANL is the way of setting the number of components; AUTO is the way of counting the total number of components.
TIME-----time setting key: press it to enter into a state of time setting, then you can input year, month, day, hour, minute in turn. This input will be activated after pressing the ENTER key.
REWINDING-----motor rewinding key: the motor will redwing by pressing it.
STOP-----stop key: press it to stop counting.
START-----motor winding key: the motor will wind by pressing it.
*Operating Method
- LCD screen will display the data such as COUNT, PITCH, and SET etc after the counter connects to AC220V electrical source.
- Select well parameters of PITCH based on…
- Fix electronic components to be counted on left…shelf, meantime fix empty…on right shelf.
- ……the first 10-30 cm………….direct at red arrow…………..divided
- if counter is under AUTO condition (here there is no information below SET on screen ), you can press START to start counting;
Once counting is completed, you can press PRINTER key, code printer will print out the correct…
- If under AUTO condition (here 00000 condition will display below on the screen), before starts counting, please setting the number of components to be counted.
Repeat the 4th step
To start counting by pressing START key, when counting number exceeds the setting number, counter will stop (but because of inertia …will stop after the motor stops).
If because of inertia the number of components exceeds, you can manually rotate …counter cockily to needed number.
Notice
- Keep counter surface clean, away from humidly and high-temperature places.
- Take care when moving counter , place counter in where is smooth, clean.
- When equip ...,workers should ...for fear...and check ...
- When using counter, workers should check whether
- Under the MANL condition, counter will stop once giving number has been counted, the number will always adding on previous number when counter start working again.
- If worker press STOP key when counting, the screen will display the devices’ number had be counted, here, if only press START key or REWINDING key to ... ,counter will continue counting.
- If ...when counting, here, workers should press stop key to stop counting firstly and fix ...secondly ,then press start key to continue.
- Eliminate electrostatic without fail when counter works, that is ,connect FG hole with grounded equipment.
- Cut off electrical source in time once counter is no need.
Applied extension
Resistance capacitance, IC and so on
Width: 56(MAX)
Diameter 400(MAX)
Space between….: 2,4,8,12,16,20,24,28,32,36,40,44,48,52,56
Unit is mm.
Product model: LT-960
Standard voltage:220V /50HZ
Company: shang hai lei tai electric ltd
Location: shang hai min hang
Telephone: 021-50116630
FAX: 021-50116631
Website: www.leitai-smt.com
Email: leitai@leitai-smt.com |